Understanding the Difference between Cardboard and Boxboard
Cardboard and boxboard are two commonly used materials for packaging and shipping goods. While these terms may seem interchangeable, they refer to two distinct materials with different properties. In this article, we will explore the main differences between cardboard and boxboard to help you choose the right material for your packaging needs.
Paragraph 1: What is Cardboard?
Cardboard, also known as corrugated cardboard, is made from a combination of long fibers from paper pulp that are glued between two liners. It is commonly used for shipping boxes, packaging, and displays. Cardboard is strong, lightweight, and easy to recycle. It also provides excellent cushioning and protection for delicate items during transit. It is available in several grades, with each grade designed for a specific application.
Paragraph 2: What is Boxboard?
Boxboard, also known as paperboard or chipboard, is a type of paper-based material that is thicker and stiffer than regular paper. It is made from layered sheets of bleached or unbleached wood pulp that are glued together. Boxboard is commonly used for consumer packaging such as cereal boxes, cosmetic packaging, and pharmaceutical packaging. It is cost-effective, lightweight, and easy to customize with high-quality prints and coatings.
Paragraph 3: Composition Differences
Cardboard and boxboard have different compositions. As mentioned earlier, cardboard is made from layers of paper pulp, while boxboard is made from layered sheets of wood pulp. Cardboard is thicker and stronger than boxboard due to the corrugated layers. Boxboard, on the other hand, is typically made in a single thick layer without any corrugation.
Paragraph 4: Strength Differences
Cardboard is stronger than boxboard due to its corrugated structure. The small air gaps between the layers of cardboard provide cushioning and shock absorption, making cardboard boxes more resistant to impact and compression. Boxboard, on the other hand, is less durable and resilient. It is better suited for packaging items that do not require as much protection.
Paragraph 5: Weight Differences
Cardboard boxes are generally heavier than boxboard boxes due to the extra layers of corrugation. This added weight can be beneficial in certain applications where the weight of the packaging adds to the overall customer's perception of the product's value. Boxboard, on the other hand, is lighter in weight and can reduce the overall shipping weight and cost of a product significantly.
Paragraph 6: Environmental Impact Differences
Both cardboard and boxboard are recyclable and made from renewable materials, making them environmentally friendly. However, the production of cardboard can be more energy-intensive than the production of boxboard due to the corrugation process. However, the energy-saving benefit of reducing package weight for boxboard can be a significant boon to the environment as well as the bottom line.
Paragraph 7: Customizability Differences
Boxboard is generally easier to customize than cardboard due to its smoother surface. It is easier to print on and brand. Moreover, boxboard packaging shines when products require greater clarity and gloss in the printing process. Boxboard’s smooth surface is ideal for that type of look. However, cardboard can also be customized with quality printing. While it has a more textured surface due to the corrugation, quality printing techniques can work with the cardboard to produce beautiful prints.
Paragraph 8: Cost Differences
Boxboard is generally less expensive than cardboard due to its simpler manufacturing process and soy-based adhesives. However, this can vary depending on the product's specifications and the complexity of printing and customization required. Studies have shown using thinner, lighter weight materials like boxboard can provide significant cost savings over heavier-weight corrugated cardboard boxes.
Paragraph 9: Applications and Usage Differences
Cardboard is best suited for packaging heavy or highly delicate items, while boxboard is typically used for lighter weight items. Cardboard boxes offer greater structural protection due to their corrugated layers and provide resistance to compression, making them ideal for shipping fragile devices or glass items over longer distances. Boxboard, on the other hand, is better suited for food packaging and retail packaging; where lighter weight packaging can provide better cost savings for the product.
Paragraph 10: Choosing the Right Material
When selecting packaging materials, it is essential to consider the item being packaged, transit distance, and delivery method. Both cardboard and boxboard are versatile materials that suite different purposes. Your decision must be based on the products' fragility, weight, and environmental factors as well as design aesthetics. While boxboard might be ideal for cosmetics packaging, cardboard serves best packing of more delicate industrial and heavy appliances. So choose well to achieve maximum protection and effectiveness while respecting the environment.